Modular drawer design — easy to combine, install and maintain
Compact, lightweight, high power factor and efficiency
Parallel N+1 redundancy for higher system reliability
IGBT inverter technology with high-speed microprocessor control
Constant voltage, constant current or constant power operation
High-efficiency soft-switching — efficient, low-noise, reliable
Full protection: short circuit, overload, overheating, overvoltage, overcurrent
DCA IGBT DC Power Supply Module (Water-cooled)
KULUN DCA-IGBT module: drawer-type water-cooled DC power module rated to 60 kW for DC heating, electrolysis, electroplating and crystal furnaces.
Features
Specifications
Input | Mains supply | Three-phase AC 380 V, 45–65 Hz |
Control supply | AC 85–265 V, 50/60 Hz | |
Output | Output voltage | DC 6–800 V, customized |
Output current | DC 100–2000 A | |
Performance | Power factor | ≥0.95 (full load) |
Efficiency | 80–92% (full load) | |
Key features | Closed-loop mode | Open loop, constant current, constant voltage or constant power, selectable |
Cooling | Water cooling | |
Setpoint | DC 0/4–20 mA, DC 0–5 V/10 V, communication | |
Inputs | 4 analog inputs, 4 digital inputs | |
Outputs | 2 relay outputs, NO contact, AC 240 V/3 A, DC 24 V/5 A | |
Communication | Modbus RTU, PROFIBUS, PROFINET | |
Duty | Continuous duty | |
Soft start / stop | 0–300 s | |
Protection | DC bus fault | Protection on DC bus undervoltage or overvoltage |
Output short circuit | Protection on output short-circuit fault | |
Overheating | Protection when device temperature > 85 °C | |
Overcurrent | Protection when output current reaches the set multiple | |
Load break | Protection when load current falls below the threshold setting |
Typical Applications
Electrolysis & Electroplating
Stable DC supply for electrolysis, electroplating and surface treatment; output voltage, current and control configured to the bath, electrodes and process curve.
Steel Cold Rolling & Surface Treatment
For stainless steel electrolytic pickling, electrolytic cleaning and degreasing, and tin/zinc plating lines — configured to line cycle, load and cooling conditions.
Industrial Heating & Monocrystal Furnaces
DC heating loads needing fast power regulation, including monocrystal furnaces and other industrial heaters.
Smelting, Pickling & Water Treatment
Continuous-duty industrial DC applications; selected by load capacity, control interfaces and protection requirements.
FAQ
What type of DC power supply is the DCA?
A water-cooled DC power module using IGBT high-frequency inversion — the building block of industrial DC supply systems.
Which industries use the DCA?
Electrolysis & electroplating, steel metallurgy, DC heating, monocrystal furnaces, non-ferrous metals, surface treatment and water treatment.
DCA vs. SCR DC supplies?
DCA uses IGBT high-frequency switching — smaller, lighter, faster dynamics. SCR suits different load and process boundaries. Choose by ripple, environment, maintenance and capacity.
Power per module?
Up to 60 kW. System capacity is set by output voltage, current, redundancy and site conditions.
Can modules be paralleled for more capacity?
Yes — the modular structure supports multi-module parallel configurations with room for later expansion.
Is N+1 redundancy supported?
Yes, per project. Whether and how much redundancy depends on continuous-duty requirements and maintenance strategy.
Which control modes are supported?
Constant current, constant voltage and constant power — the actual mode follows the process load and control requirements.
Can it connect to PLC or a host system?
Yes — analog, digital or communication interfaces connect to PLC, DCS or SCADA hosts per project.
Can it be used for hydrogen projects?
Yes for water electrolysis and similar DC supply; configure to electrolyzer voltage, current, start/stop mode, process curve and interlocks.
Which cold-rolling processes does it serve?
Stainless steel electrolytic pickling, electrolytic cleaning, electrolytic degreasing, tinning and galvanizing — confirmed against line equipment and load parameters.
How is cooling determined?
This is a water-cooled module; provide site water quality, temperature, pressure, piping and ambient temperature to confirm the cooling configuration.
What to provide for selection?
Output voltage, current, load type, duty cycle, control mode, communication, installation environment and cooling conditions; electrolysis projects also need the process curve and start/stop requirements.
Selection Inquiry
Share your industry, load conditions, voltage, current, power range and site environment — our engineers will help you confirm the right configuration.