KULUN / DC Power Supply

DCP3 High-power SCR (Thyristor) DC Power Supply

KULUN DCP3: high-power thyristor DC power supply for submerged arc and DC arc furnaces, metallurgy, electrolysis, electroplating and surface treatment.

Output Voltage RangeDC 10–1000 V
Output Current RangeDC 10–300 kA

Features

  • Proven Kulun thyristor control technology — reliable, high accuracy, low ripple

  • With five-limb transformers for low-voltage, high-current output

  • Custom air-cooled, water-cooled or built-in water circulation structures

  • 6-pulse, 12-pulse and 24-pulse rectification for higher power factor and lower harmonics

  • Output polarity reversing and manual/auto switchover

Specifications

InputMains supplyAC 380 V / 440 V / 690 V / 1 kV / 6 kV / 10 kV
Control supplyAC 85–265 V, 50/60 Hz
OutputOutput voltageDC 10–1000 V
Output currentDC 10–300 kA
PerformanceControl stabilityBetter than 0.2%
Control accuracyBetter than 0.5%
Key featuresClosed-loop modeOpen loop, constant current, constant voltage or constant power, selectable
Firing modePhase-shift
Setpoint signalAnalog, keypad digital or communication setpoint, selectable
Inputs2 analog inputs, 2 digital inputs
Outputs1 relay output, NO contact, AC 240 V/3 A, DC 24 V/5 A
CommunicationModbus RTU, PROFIBUS, PROFINET
Temperature PID loop8-segment temperature profile; smart PID, fuzzy PID or standard PID; AT auto-tuning
ProtectionMains faultProtection on mains frequency out of range, undervoltage or input phase loss
Load agingProtection on load aging fault
OverheatingProtection when thyristor temperature > 85 °C
OvercurrentProtection when output current reaches the set multiple
Load breakProtection when load current falls below the threshold setting

Typical Applications

Electrolysis & Electroplating

For processes demanding DC stability and low ripple; configured to bath voltage, bath current and load fluctuation.

Smelting & Surface Treatment

Continuous high-current DC supply for metal smelting and surface treatment under varying duty conditions.

Industrial Furnaces & Charging

Custom-built for industrial furnaces and battery charging by output voltage, current and process requirements.

FAQ

Which industries and processes suit SCR DC power supplies?

Electrolysis, electroplating, smelting, surface treatment, industrial furnaces, charging and high-current DC supply — configured per load and process.

Why do industrial processes use DC supply?

DC output stabilizes voltage, current and power control — essential for electrolysis, electroplating and heating processes sensitive to polarity, fluctuation and continuity.

Why choose a thyristor (SCR) linear DC supply?

It handles high-power, high-current loads with a robust, easily maintained structure — suited to long continuous runs and harsh industrial sites.

Which processes need output polarity reversing?

Electrolysis, electroplating and surface treatment processes that periodically reverse current direction; reversing is configured to the process cycle.

Where does manual/auto switchover apply?

Manual for commissioning, maintenance or trial runs; automatic by timer, process signal or host command in production.

How to choose between 6-pulse, 12-pulse and higher?

Decide by power level, ripple, harmonics, grid conditions and budget; more pulses generally improve output smoothness and harmonic performance.

Three-phase bridge vs. double-star rectification?

Both work for SCR rectifiers. The bridge is simpler; double-star suits certain high-current, reversing and cooling configurations. Final choice follows output specs and transformer design.

How are coarse and fine output adjustment achieved?

Coarse adjustment via transformer taps; thyristors provide continuous 0–100% fine adjustment for process load changes.

Air, water or pure-water cooling?

Air cooling for medium/small power or limited water supply; high-current, high-heat or continuous-duty projects usually need water or pure-water cooling — decided by losses, environment and maintenance.

What communication and protection options exist?

Modbus RTU/TCP, PROFIBUS, PROFINET per project; protection can include overvoltage, overcurrent, undervoltage, short circuit, overheating, water temperature/pressure and phase loss — per project technical agreement.

Selection Inquiry

Share your industry, load conditions, voltage, current, power range and site environment — our engineers will help you confirm the right configuration.

Inquiry
Leave your requirements and we will get back to you shortly. Hotline: +86-183-8069-7622